Machining Capabilities
Scott System can manufacture everything from simple to complex, geometric shapes and assembly patterns. Foam CNC milling services are commonly used where traditional construction methods are limited due to the structure’s unique shape.
Our machine envelope of 15 feet x 10 feet x 4 feet, which gives us the capability to manufacture at both large and small scale. Post machining and assembly techniques also allow us to go even larger in the foam formwork we produce.
3-Axis CNC Milling
On a 3-axis machine, the workpiece remains in the same position while the cutting tool operates along the XYZ plane to trim away material.
This process is suitable for forms that don’t require a lot of depth and detailing.
5-Axis CNC Milling
On a 5-axis machine, the cutting tool moved across the XYZ linear axis as well as rotates on the A and B axis to approach the workpiece from any direction.
In other words, our teams can process five sides of a form in a single setup.
Finishes
The finish options for EPS foam can help to create a smooth surface as soon as the formwork is removed, especially for complex curved shapes. It is possible to achieve a smooth finish using wood materials, but the extra time and setup process does not compare to the savings achieved by using foam.
Uncoated
This cost-effective coarse finish is for single-use forms to create structural applications of any shape.
Polyurethane
Finishes are available from smooth to a slight orange peel and can be reused up to five times.
Plywood Laminated
Several types of plywood can be laminated to the face of the foam. Plywood types include HDO, MDO, MDF, CDX, A/C and more.
Composite
Available in smooth or pebbled finish for non-compound curved applications like doubly curved shapes.
Our Foam Formwork Process
Scott System will work with your team from start to completion to create a finished product ready for the job site.
Our engineers will create custom plans and create high resolution design files for your approval. Next, we will use our CNC milling capabilities to create the desired shape and fulfill the order with a parts test fit and final assembly ready for delivery.
